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YC-015 mini Spray Dryer

Catalog Number:
YC-015
Availability: In stock
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YC-015 Laboratory Spray Dryer

  • Suitable for spray drying of nano and micro materials
  • The drying chamber is designed with high borosilicate glass or SUS304 stainless steel.
  • Uniform particles after drying, good fluidity.
  • Used by 3,000 universities, research institutes and corporate laboratories around the world

 

Pilotech Nano Spray Dryer

YC-015 nano spray dryer is suitable for laboratory use in fields such as food, biology, metals, materials, ceramics, chemicals, pharmaceuticals, battery materials, etc.

The built-in air compressor, a unique damping device can ensure low-noise operation of the equipment. The equipment is durable and many users have been using it for more than 10 years without any problem.

 

Technical Specifications

Parameter

Pilotech YC-015 Laboratory Spray Dryer

Power

3500W

Voltage

220V,50/60 Hz

Atomizer material

SUS 316 Stainless steel

Evaporating Capacity

1.5 l/h for water

Airflow

0-330 mᶟ/h

max. Input temperature

250⁰C

Heater power

3000W

Temperature precision

±1⁰C

Spray gas

4.2mᶟ/h, 2-5bar

Nozzle jet

0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)

Nozzle type

Two fluid nozzle

Possible particle size range

1-25µm

Mean Residence time

1.0-1.5 sec

Operation mode

Automatic/Manual

Max. Sample feed

2000ml/hr

Minimum sample volume

30ml

Spray chamber material

borosilicate glass

Cyclone separator material

borosilicate glass

Receiving tank material

borosilicate glass

Body material

SUS304 Stainless steel

Seal of cyclone/cylinder

Silicone

Compressor

Built-in oilless

Sound

<60db

Dimensions

750*650*1200

Weight

110KG

Display

7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency

Thermal protection

Blower does not stop until temp <90⁰C

Deblocking

Automatic

Inert loop (for organic solvents)

Optional

 

Controls & Functionality

YC-015 mini spray dryer(lab spray dryer) is designed to ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. Both use a clear touch screen display , the operator can control the following functions:

  • Inlet Temperature
  • Airflow Volume
  • Air compressor flow
  • Pump Speed
  • De-blocker Frequency

 

Easy to use

  • Color Touch Screen,Fast setup and cleaning times
  • Scale up to pilot or industrial scale possible.
  • Visible process due to glass assembly
  • Adjustable particle size (1 – 25 microns)

 

Two Fluid Nozzle with SUS316L stainless steel

The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units are supplied with 0.7mm jets, other sizes are available as accessories.The spray assembly incorporates an automatic de-blocking device that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. De-blocker is sometimes necessary with materials which may solidify or when large particles in suspension cause blockages in the jet.

 

Preparation convenience The minimum of materiel only needs 20-30 ml, which is convenient for dealing with small amount of sample, and it’s maximum capacity can up to 2000ml/H as well as the dealing with vast material is also very rapidly.

 

Temperature protection The heater has an extreme high temperature when experiment finished, which needs air blower to continue working in order to reduce the inside temperature and ensure the safety of equipment, YC-015 mini spray dryer ( lab spray dryer) can control air blower running automatically, even the operator wants to turn off the air blower, the system would prevent the operator until the temperature of system reduce to the default security state of system ;

 

Borosilicate glass or SUS 304 stainless steel Spray chamber, cyclone separator, collector are all made of Borosilicate glass which can resist strong acid/alkali, high temperature. It can work in a no-pollution and stable environment, and the whole process can be inspected. And we can provide SUS 304 stainless steel parts .All the spare parts are easy to install and clean.


Air compressor built-in Oil free compressor built-in with cushion technique, lower noise and convenient to move the dryer. Compressed air container made from the SUS 304 stainless steel to avoid vapor corrosive damage;

 

Trusted by the users Over 1,500 domestic customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia etc.

 

YC-015 MINI SPRAY DRYER (LAB SPRAY DRYER)PRINCIPLE

  1. A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed.
  2. The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
  3. Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system.

 

Wide range of applications

YC-015 mini Spray dryer (lab spray dryer) can be used in a wide range of applications where the production of a free-flowing powder sample is required.This technique has successfully processed materials in the

following areas:

  • Oxide Blood Polymers and Resins
  • Beverages Flavours & Colourings
  • Milk & Egg Products Plant & Vegetable Extracts
  • Pharmaceuticals Heat Sensitive Materials
  • Plastics Perfumes Dyestuffs
  • Ceramics & Advanced Materials
  • Soaps & Detergents Textiles
  • Foodstuffs Adhesives
  • Detergent Powder
  • Bones, Teeth & Tooth Amalgam and many others
More Information
Evaporating Capacity 1.5 l/h for water
Airflow 0-330 mᶟ/h
max. Input temperature 250⁰C
Temperature Accuracy ± 1.0°C
Nozzle jet 0.7mm standard/(0.5/1.0/1.5/2.0mm available)
Nozzle type Two fluid nozzle
Possible particle size range 1-25µm
Mean Residence time 1.0-1.5 sec
Operation mode Automatic/Manual
Max. Sample feed 2000 ml/hr
Deblocking Automatic
Spray gas 4.2mᶟ/h, 2-5bar
Dimensions 750*650*1200
Minimum sample volume 30ml
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