YC-015 mini Spray Dryer
YC-015 Laboratory Spray Dryer
- Suitable for spray drying of nano and micro materials
- The drying chamber is designed with high borosilicate glass or SUS304 stainless steel.
- Uniform particles after drying, good fluidity.
- Used by 3,000 universities, research institutes and corporate laboratories around the world
Pilotech Nano Spray Dryer
YC-015 nano spray dryer is suitable for laboratory use in fields such as food, biology, metals, materials, ceramics, chemicals, pharmaceuticals, battery materials, etc.
The built-in air compressor, a unique damping device can ensure low-noise operation of the equipment. The equipment is durable and many users have been using it for more than 10 years without any problem.
Technical Specifications
Parameter |
Pilotech YC-015 Laboratory Spray Dryer |
Power |
3500W |
Voltage |
220V,50/60 Hz |
Atomizer material |
SUS 316 Stainless steel |
Evaporating Capacity |
1.5 l/h for water |
Airflow |
0-330 mᶟ/h |
max. Input temperature |
250⁰C |
Heater power |
3000W |
Temperature precision |
±1⁰C |
Spray gas |
4.2mᶟ/h, 2-5bar |
Nozzle jet |
0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available) |
Nozzle type |
Two fluid nozzle |
Possible particle size range |
1-25µm |
Mean Residence time |
1.0-1.5 sec |
Operation mode |
Automatic/Manual |
Max. Sample feed |
2000ml/hr |
Minimum sample volume |
30ml |
Spray chamber material |
borosilicate glass |
Cyclone separator material |
borosilicate glass |
Receiving tank material |
borosilicate glass |
Body material |
SUS304 Stainless steel |
Seal of cyclone/cylinder |
Silicone |
Compressor |
Built-in oilless |
Sound |
<60db |
Dimensions |
750*650*1200 |
Weight |
110KG |
Display |
7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency |
Thermal protection |
Blower does not stop until temp <90⁰C |
Deblocking |
Automatic |
Inert loop (for organic solvents) |
Optional |
Controls & Functionality
YC-015 mini spray dryer(lab spray dryer) is designed to ensure that all functions are simple to select and adjust, to quickly achieve the optimum conditions for spray drying. Both use a clear touch screen display , the operator can control the following functions:
- Inlet Temperature
- Airflow Volume
- Air compressor flow
- Pump Speed
- De-blocker Frequency
Easy to use
- Color Touch Screen,Fast setup and cleaning times
- Scale up to pilot or industrial scale possible.
- Visible process due to glass assembly
- Adjustable particle size (1 – 25 microns)
Two Fluid Nozzle with SUS316L stainless steel
The stainless steel spray assembly consists of an inner tube for the liquid sample leading to a small diameter jet. An outer tube directs compressed air to the nozzle. All units are supplied with 0.7mm jets, other sizes are available as accessories.The spray assembly incorporates an automatic de-blocking device that prevents the jet nozzle from becoming blocked, the de-blocking needle is activated by an integral compressor. De-blocker is sometimes necessary with materials which may solidify or when large particles in suspension cause blockages in the jet.
Preparation convenience The minimum of materiel only needs 20-30 ml, which is convenient for dealing with small amount of sample, and it’s maximum capacity can up to 2000ml/H as well as the dealing with vast material is also very rapidly.
Temperature protection The heater has an extreme high temperature when experiment finished, which needs air blower to continue working in order to reduce the inside temperature and ensure the safety of equipment, YC-015 mini spray dryer ( lab spray dryer) can control air blower running automatically, even the operator wants to turn off the air blower, the system would prevent the operator until the temperature of system reduce to the default security state of system ;
Borosilicate glass or SUS 304 stainless steel Spray chamber, cyclone separator, collector are all made of Borosilicate glass which can resist strong acid/alkali, high temperature. It can work in a no-pollution and stable environment, and the whole process can be inspected. And we can provide SUS 304 stainless steel parts .All the spare parts are easy to install and clean.
Air compressor built-in Oil free compressor built-in with cushion technique, lower noise and convenient to move the dryer. Compressed air container made from the SUS 304 stainless steel to avoid vapor corrosive damage;
Trusted by the users Over 1,500 domestic customers of top universities, enterprises and research institutes use our mini spray dryer. And exported to more than 40 countries & regions such as the United States, Italy, South Korea, Mexico,Singapore, Canada, Malaysia, Chile and Russia etc.
YC-015 MINI SPRAY DRYER (LAB SPRAY DRYER)PRINCIPLE
- A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed.
- The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
- Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system.
Wide range of applications
YC-015 mini Spray dryer (lab spray dryer) can be used in a wide range of applications where the production of a free-flowing powder sample is required.This technique has successfully processed materials in the
following areas:
- Oxide Blood Polymers and Resins
- Beverages Flavours & Colourings
- Milk & Egg Products Plant & Vegetable Extracts
- Pharmaceuticals Heat Sensitive Materials
- Plastics Perfumes Dyestuffs
- Ceramics & Advanced Materials
- Soaps & Detergents Textiles
- Foodstuffs Adhesives
- Detergent Powder
- Bones, Teeth & Tooth Amalgam and many others
Evaporating Capacity | 1.5 l/h for water |
---|---|
Airflow | 0-330 mᶟ/h |
max. Input temperature | 250⁰C |
Temperature Accuracy | ± 1.0°C |
Nozzle jet | 0.7mm standard/(0.5/1.0/1.5/2.0mm available) |
Nozzle type | Two fluid nozzle |
Possible particle size range | 1-25µm |
Mean Residence time | 1.0-1.5 sec |
Operation mode | Automatic/Manual |
Max. Sample feed | 2000 ml/hr |
Deblocking | Automatic |
Spray gas | 4.2mᶟ/h, 2-5bar |
Dimensions | 750*650*1200 |
Minimum sample volume | 30ml |